AMC and Jeep transmissions

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Vehicles made by American Motors Corporation (AMC) and Jeep have used a variety of Transmission (mechanics) and Transfer case systems throughout the years in which they have been produced. This article covers transmissions used in the following vehicle models and years:


Contents

Transmissions


Transmission (mechanics) used in later AMC vehicles came with either a 21-Spline (device) or a 23-spline output shaft. Transmissions coupled to four-cylinder engines normally used 21-spline output shafts. The 23-spline Manual transmission was universal in the Eagle lines and was generally used with six-cylinder applications. All transfer cases were available with inputs matching either 21- or 23-spline shafts, so transmission swaps are possible among various models and years.

Manual

The following manual transmissions have been used in the vehicles listed above:

  • Aisin AX4 four-speed
  • Aisin AX5 five-speed
  • Aisin AX15 five-speed
  • Borg-Warner HR1 four-speed synchronized unit (used only with the AMC Engines)
  • Borg-Warner SR4 four-speed synchronized unit (used only with AMC 6-cylinder engines)
  • Borg-Warner T4 four-speed (used only after 1981)
  • Borg-Warner T5 five-speed (used only after 1981)
  • Borg-Warner T10 four-speed
  • Borg-Warner T14 three-speed
  • Borg-Warner T18 four-speed
  • Borg-Warner T85 three-speed
  • Borg-Warner T96 three-speed
  • New Venture Gear NV3550 five-speed (used only with 4.0 L I6)
  • Peugeot BA-10/5 five-speed (used only with 4.0 L I6)
  • Tremec T176 four-speed (used only with AMC 6-cylinder and 304 V8 engines)
  • Tremec T150 three-speed

Automatic

The following automatic transmissions have been used in the vehicles listed above:

  • Aisin-Warner AW4 four-speed
  • GM THM400 three-speed
  • Chrysler 45RFE four-speed
  • Chrysler 545RFE four-speed
  • TorqueFlite TF999 three-speed, 4.2L, used with the I6)
  • TorqueFlite TF904 three-speed, 2.5L, used with the I4)
  • TorqueFlite A727 three-speed
  • TorqueFlite 42RE four-speed
  • TorqueFlite 44RH four-speed
  • TorqueFlite 44RE four-speed
  • TorqueFlite 46RH four-speed
  • TorqueFlite 46RE four-speed
  • Ultradrive 42RLE four-speed

Aisin-Warner

The Aisin-Warner four-speed automatic transmission (AW4) was selected by AMC in 1987 for use in the Cherokee XJ's new inline six-cylinder 4.0 L design. It was manufactured by Aisin Seiki Co., a member of the Toyota group, in partnership with BorgWarner. It shares many parts with the Aisin 450-43LE transmission that is used in Toyota off-road vehicles.

The AW4 is also used behind the 2.5 L (150 in³) AMC Straight-4 engine. It has a removable bell housing with a cutout for the crank position sensor. Early AW4s used both 21- and 23-spline output shafts. In the 1991 the AW4 was changed to a 23-spline output shaft, concurrent with adoption of the High Output (commonly known as H.O.) V8 engine.

Gear Ratios for the AW4:

  • 1st: 2.80
  • 2nd: 1.53
  • 3rd: 1.00
  • 4th: 0.75

Models that used the AW4:

  • 1987-1990 Jeep Cherokee (XJ)
  • 1991-1993.5 Jeep Cherokee (XJ) 4.0 L
  • 1987-1990 Jeep Comanche 2.5 L
  • 1987-1992 Jeep Comanche 4.0 L
  • 1993-1993.5 Jeep Grand Cherokee 4.0 L

Chrysler/TorqueCommand

In 1970, AMC standardized a variation of the Chrysler-developed TorqueFlite transmission and called it the TorqueCommand. All TorqueCommand automatics used 23-spline output shafts. These transmissions were available in both the Chevrolet V6 pattern (used on the AMC 150 I4 and GM Iron Duke engine I4 engines) and the AMC late model pattern that was used on their I6 and V8 engines.

Ultradrive 42RLE

The 42RLE, the version of the Ultradrive transmission that was used by Jeep, evolved from the original A604 Ultradrive. It had four gears and a Torque rating of 2. It was modified for use with longitudinal engines and was also modified to allow for rear wheel drive. It contained limited electronics.

Gear Ratios for the 42RLE:

  • 1st: 2.80
  • 2nd: 1.55
  • 3rd: 1.00
  • 4th: 0.69

Models that used the 42RLE

Transfer cases


The Transfer case is an Auxiliary transmission that connects the front and rear Axles. It also commonly provides a selectable Secondary Gear Reduction. AMC and Jeep vehicles have used several different transfer cases in their various models.

Summary of AMC/Jeep Transfer Cases
Case Offset Spline Ratio Bolt Pattern Years Used
Borg-Warner 13-39 Both Right 10 2.57:1 THM400 1973-1979
Dana 18 Both Right 6 (10) 1.98:1, 2.42:1, 2.46:1 Texas 1940-1971
Dana 20 Front Right 6 (10) 2.03:1 Texas 1963-1979
Dana 300 Front Right 23 2.62:1 Round
(New Process)
1980-1986
Atlas -- -- 2.0:1, 3.0:1, 3.8:1, 4.3:1, 5.0:1, 6.0:1 -- Aftermarket Replacement
See below for further information on New Process/New Venture transfer cases.

Borg-Warner 13-39/Quadra-Trac

The Borg-Warner 13-39 was a transfer case that could be substituted for the Dana 20. It was part of the first system that AMC marketed as Quadra-Trac. The basic version of the Quadra-Trac was the BW 13-05, which did not have a low range; instead, the optional low range of 2.57:1 was available by way of a Planetary reduction unit that bolts to the back of the transfer case. This assembly as a unit was designated as the BW 13-39.

The BW 13-39, which is often, but not always, imprinted with the casting number 13-39, was the first Jeep transfer case to be made of Aluminum and to be chain-driven. The output for both the front drive shaft and the rear drive shaft is on the right side. This unique transfer case had an Integrated limited-slip Differential that splits power between the front and rear drive shafts. It used a Vacuum-operated differential that was available for use in both high and low range. A vacuum switch (usually located in the Glove compartment) allowed the differential to be controlled by the driver.

The BW 13-39 was used only with AMC's version of the THM400 automatic transmission, which had a special extra-long 10-spline output shaft, between 1973 and 1979. It is not bolt-compatible with any other Jeep transmission.

Dana

Jeep has used three different transfer cases made by the Spicer Division of Dana Automotive Solutions Corporation. They are the 18, 20, and 300 models.

Dana 18

The Dana 18 is a gear driven transfer case that has an Offset rear output. All Dana 18 cases are Cast iron and use the "Texas" bolt pattern with five bolts holding on the transfer case. There are five variations:

  • 27-tooth drive gear, 3/4" intermediate shaft and 1.98:1 low range, 3" input hole
  • 26-tooth input gear, 3/4" intermediate shaft and 2.42:1 low range, 3" input hole
  • 26-tooth input gear, 1-1/8" intermediate shaft and 2.42:1 low range, 3" input hole
  • 26-tooth input gear, 1-1/4" intermediate shaft and 2.42:1 low range, 3" input hole
  • 29-tooth input gear, 1-1/4" intermediate shaft and 2.46:1 low range, 4" input hole, Dana 20 case

The normal (3") input Dana 18s are Interchangeable, but the input gear must match the transfer case. The "big hole" (4" input) Dana 18 is transmission-interchangeable with the Dana 20. Almost all Dana 18 and Dana 20 input gears are 6-spline; the only exception is the one used with the 10-spline version of the T14 transmission.

All Dana 18s have front and rear outputs offset to the right side. Most vehicles built with a Dana 18 have the rear axle offset to the right side to accommodate this. Most other transfer cases used in Jeeps have a centered rear output that lines up with the input shaft. The Dana 18 always has gears turning, which makes it noisier then some other transfer cases when in two wheel drive mode.

Dana 20

The Dana 20 can be identified by the center rear output, Cast iron construction, and deep Oil pan. Like the Dana 18, it uses the Texas bolt pattern to hold the transfer case in place. This is a heavy-duty, gear-driven transfer case with a 26-tooth input gear. The output for the front drive shaft is on the right side and the rear output is in line with the input. Its low range has a ratio of 2.03:1.

The Dana 20 is generally compatible with the "big hole" Dana 18. One exception is the version used with the THM400 in full-size Jeep trucks, which used a different spline number on the input gear.

Dana 300

The Dana 300 uses a round bolt pattern and has a nearly flat oil pan. It is a heavy-duty, gear-driven transfer case with a 23-spline input shaft. The case is cast iron but the tail housing is Aluminum. The ID number C300-15 is stamped on the case. The output for the front drive shaft is on the right side and the rear output in line with the input. Low range is 2.62:1.

One common Modification of the Dana 300 is to add oil Paddles to the main shaft to prevent oil starvation of the rear bearing.

The Dana 300 was used in Jeep CJs from 1980 to 1986. The 1980 factory original came with a shorter tail housing and a longer rear drive shaft. The Dana 300 should fit behind all TorqueCommand 4x4 transmissions.

New Process/New Venture

In general, New Process transfer cases are identified by a three-digit code. The first digit (1 or 2) determines the number of Gear Ranges. The second digit is a series number that reflects design, and provides minimal information about torque handling. For example, if the second digit is a 1, there is no two wheel drive option; if it is a 2, 2WD is available. Other numbers have similar meanings. The third digit indicates differential type: 1 means locked (no differential), 2 means open, 3 means electric locked, 4 and 5 both indicate an Asymmetrical Torque split Planetary gear and gear drive, 6 means an electronic clutch pack, 7 means a Hydraulic clutch pack (except for the unique 207), and 9 means a Viscous coupler.

The AMC Eagle used three New Process transfer cases (Models 119, 128, and 129) that were single speed versions of the models (219, 228, and 229) that were used in 1980 and newer Jeeps. There was no difference between the Eagle versions and the Jeep versions other than the addition of a low range, indicated by the 2 in the first digit position.

New Process transfer cases are chain-driven and use a 23-spline input with Eagle's six-cylinder and V8 engines. The output for the front drive shaft is on the left side. The New Process transfer cases used by AMC are essentially the same as those for the Dana 300 except that New Process cases have the front output on the left side. Interchange is possible, but because one bolt in the pattern is offset (in an attempt to allow the transfer case to attach in only one direction), some Fabrication may be necessary on the transfer case or the adapter.

Because of changes in the name of the manufacturing company, new versions of the NP231 and NP242 are referred to as NV (New Venture) or NVG (New Venture Gear).


New Process Transfer Cases Used in AMC/Jeep Vehicles
119 128 129 147 207 208 219 228 229 231 241 OR 242 247 249 †
Full-Time High Yes Yes Yes Yes No No Yes Yes Yes No No Yes Yes Yes
High Lock No No No -- Yes Yes Yes No No Yes Yes Yes No No
Low Range No No No No 2.61:1 2.62:1 Yes Yes Yes 2.72:1 4.0:1 2.72:1 2.72:1 2.72:1
2wd No Yes Yes No Yes Yes No Yes Yes Yes Yes Yes No No
Differential Viscous Open Viscous Gyro-Clutch Locked -- Viscous Open Viscous Locked Locked Open Gyro-Clutch Viscous

↑ The 249 was available in two versions. The early (1993-1996) version had no differential lock and the viscous coupling spanned the center differential, creating a 50/50 torque split. The later version (1996 and beyond) had a viscous front drive, creating a rear torque bias, but included a provision to lock the center differential.

Atlas

The Atlas transfer case is an aftermarket, gear-driven, fully synchronized unit. It is available in low range ratios of 2.0:1, 3.0:1, 3.8:1, 4.3:1, 5.0:1 and 6.0:1. The Atlas transfer case is manufactured and sold by Advance Adapters to replace most stock Jeep transfer cases.

Overdrives and Underdrives


Borg-Warner/Quadra-Trac overdrive was available from early 1960 to 1969. The Borg-Warner overdrive case is 11-3/4 inches long (less torque tube adapter, if required), including the 1-1/2 inch thick adapter. A complete T96 with overdrive is 18-3/4 inches long from front of case to end of tailshaft housing. The overdrive unit is the same for all. A Mile Marker 16% overdrive gear and chain set is available for the Quadra-Trac to convert the transfer case to part time operation. It affects both high and low range.

The Dana 18 has a Power take-off (PTO) attachment on the case that can be used to drive equipment that accepts PTO input. A unique feature of the Dana 18 is the overdrive that attaches in the PTO port in the back of the system. An adapter allows use of both the overdrive and the PTO attachment, but it is no longer produced. The Dana 18 overdrive unit, developed by Warn Industries, is now produced by Advance Adapters Inc under the name Saturn Overdrive. This overdrive unit has several versions that feature variations such as whether the shifter attaches to the front or rear of the unit.[1] Its 0.75:1 overdrive Ratio is available in any gear.

Laycock-DeNormanville overdrive was available from 1974 through 1976 for inline six with the 150T and V8 torque tube cars with the T89.

Transmission to Transfer Case Adapters and Clocking

Transmissions end with a splined tail shaft, more commonly called an output shaft. When one or more auxiliary units are bolted to the main transmission, these are called adapters or tail housings. All factory applications with a four wheel drive transfer case require an adapter, and many upgrade transmissions that would otherwise be incompatible can be adapted to Jeep transfer cases.

Clocking refers to the angle at which the transfer case is tilted with reference to the horizontal plane. Stock Jeep clocking for the Dana 300 (1980-1986) is usually 23° and stock Eagle and Jeep/New Process clocking is usually 13°. Many factors, most notably ground clearance and front drive shaft clearance, can necessitate a change in the clocking angle. Some aftermarket adapters, such as those manufactured by Novak Conversions feature flanges with multiple clocking options.

Bell housings

The Bell housing bolt pattern for the old AMC 196 Straight-6 engine is the same as for the more modern 199 and 232 (used in 1964-1971), but the 196 had different dowel pin sizes. When AMC dropped the GEN-1 V8 engines in 1966, the bell housing changed, but all later V8 bell housings are the same. The bell housing for six cylinder engines changed to match the V8 in 1972 when AMC switched from Borg-Warner to Chrysler transmissions. The flywheel also changed from 153 teeth (a common Chevy size) to 164 teeth (a common Ford size).

The Iron Duke I4 transmission bolt pattern varies between the Chevrolet Small Six and the BOP (Buick, Oldsmobile, Pontiac). The later AMC I4 had a Small Six bolt pattern, and this was retained for the life of the engine. AMC often used lighter duty transmissions with these engines.

Engine family Bell housing style Flywheel/Flexplate
GEN-1 V8 Engines AMC GEN-1 V8 --
Early AMC I6 AMC GEN-1 I6 153 teeth
AMC Engines -- --
GEN-2 and 3 V8s AMC Late Model 164 teeth
Modern AMC I6 AMC Late Model 164 teeth
AMC Engines BOP V8 153 teeth
AMC Engines Chevrolet V6/V8 --
AMC 150 I4 Chevrolet V6 --

Applications

See List of AMC Transmission Applications

See also

  • Jeep four wheel drive systems

Companies

Parts

External links

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