Dodge Caravan

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Dodge Caravan
3rd-gen Dodge Caravan
ManufacturerDodge
Parent companyChrysler Corporation (1984-1998)
DaimlerChrysler (1998-2007)
Chrysler LLC (2008-present)
Production1984-present
AssemblyFenton, Missouri, USA
Windsor, Ontario, Canada
ClassMinivan
RelatedChrysler Town and Country
Volkswagen Routan
ManualsService Manual

Chrysler introduced the Dodge Caravan minivan along with its rebadged variant, the Plymouth Voyager in November 1983, for the 1984 model year — followed by the Dodge Grand Caravan and Plymouth Grand Voyager long-wheelbase (LWB) models in 1987, the rebadged Chrysler Town and Country in 1990, and the Volkswagen Routan in 2008.

Chrysler manufactures and markets its minivan series worldwide. Together with its nameplate variants, the Chrysler Town and Country, Chrysler Voyager, and Plymouth Voyager, the Chrysler minivans have ranked as the 13th bestselling automotive nameplate worldwide, with over 12 million sold.[1]

Overview

Chrysler introduced the Dodge and Plymouth minivans in November 1983 for the 1984 model year, using an extended derivative of the Chrysler K platform, the Chrysler S platform. Chrysler followed with a long wheelbase (LWB) model, the Grand Caravan in 1987, also based on the Chrysler S platform.

The idea of a modern minivan had been conceived by Lee Iaccoca and Hal Sperlich during their earlier tenure at Ford Motor Company. Henry Ford II had rejected Iaccoca's and Sperlich's idea (and a prototype) of a minivan in 1974, then rumored to carry the name "Maxivan". After Iaccoca moved to Chrysler Corporation, he recruited Sperlich to also join Chrysler and together they created the T115 minivan — a prototype that was to become the Caravan and Voyager.

The Chrysler minivans launched a few months ahead of the Renault Espace (the first MPV/minivan in Europe, initially presented to executives as a Talbot in 1979[2], but not launched until 1984), making them the first of their kind — effectively created the modern minivan segment in the US.

Since their introduction in the fall of 1983, the Chrysler minivans have consistently been the best-selling minivans in the United States,[3] with over 12 million Chrysler, Dodge and Plymouth minivans[3] in over 80 countries[3] sold as of October 2008. Only recently, has Chrysler ceded the top-selling minivan spot to the Honda Odyssey[3].

  • Magician Doug Henning was used as a spokesman to introduce the Caravan as a vehicle with the space of a cargo van that would fit in a standard garage and a low step-in height for small children.
  • A first year production Dodge Caravan is displayed at the Henry Ford Museum in Detroit.
  • In 2004, Chrysler held a Stand By Your Van Contest, where contestants had to place one hand on the new van. The person whose hand was on the longest won a brand new Caravan, and be one of the first consumers to experience the new Stow 'n Go seating. The event was held during the Chicago Auto Show.

Special anniversary editions of the Chrysler minivans have included, in 1994, the "10 Year Anniversary Edition" Dodge SE with badges and special two-tone paint, as well as the 2004 Anniversary Edition SXT Caravan.

Generation I (1984-1990)

Generation I
1987-1990 Dodge Grand Caravan
Also calledDodge Grand Caravan (LWB Model)
Production1984-1990
Body style(s)3-door minivan
short (SWB) and long (LWB) wheelbase
LayoutFF layout
PlatformChrysler S platform
Engine(s)2.2 L K I4
2.5 L K I4
2.5 L Turbo I4
2.6 L Mitsubishi G54B I4
3.0 L Mitsubishi 6G72 V6
3.3 L EGA V6
Transmission(s)4-speed A460 manual
5-speed manual
3-speed A413 automatic
3-speed A470 automatic
3-speed A670 automatic
4-speed A604 automatic
Wheelbase1984-1988 SWB: 112.1 in (2847 mm)
Grand Caravan & C/V Extended: 119.1 in (3025 mm)
1989-1990 SWB & C/V: 112 in (2844.8 mm)
LengthSWB & C/V: 175.9 in (4468 mm)
Grand Caravan: 190.5 in (4839 mm)
1989-1990 LE SWB: 177.3 in (4503 mm)
1989-1990 Grand Caravan LE: 191.9 in (4874 mm)
C/V Extended: 190.6 in (4841 mm)
Width1984-1988: 69.5 in (1765 mm)
1989-1990: 72 in (1829 mm)
Height1984-1988 SWB: 64.4 in (1636 mm)
1987-1988 Grand Caravan: 65 in (1651 mm)
C/V: 64.2 in (1631 mm)
1989-1990 SWB: 64.6 in (1641 mm)
1989-1990 Grand Caravan: 64.8 in (1646 mm)
RelatedChrysler Town & Country
Plymouth Voyager

Generation I Caravans used the Chrysler S platform, which was closely related to the K-cars Dodge Aries and Plymouth Reliant. There were four trim levels on the Generation I Caravan: base, mainstream SE, upscale LE, and sporty ES. The Caravan was on Car and Driver magazine's Ten Best list for 1985. Both a three-speed TorqueFlite automatic transmission and a five-speed manual were available with the inline-4, including the turbocharged 2.5 L (this was a rare combination).

A cargo version of the Caravan, called the Mini Ram Van, was also introduced in 1984. It was renamed as the Caravan C/V for 1989, and was discontinued after 1995. It was available either with the short or long wheelbase models. Unique to the Caravan C/V was the option of either having the traditional hatch door in the back or the optional "barn doors" (with or without windows), swing-out versions similar to those of more traditional cargo vans. These doors were made of fiberglass and required the C/V vans to be "drop shipped" as these doors were custom installed by another vendor.

Engines

  • 1984-1987 2.2 L K I4, 99 hp (74 kW)
  • 1987½-1990 2.5 L K I4, 100 hp (75 kW)
  • 1989-1990 2.5 L Turbo I4,150 hp (106 kW)
  • 1984-1987 2.6 L Mitsubishi G54B I4
  • 1987½-1989 3.0 L Mitsubishi 6G72 V6, 136 hp (101 kW)
  • 1990 3.0 L Mitsubishi 6G72 V6, 141 hp (106 kW)
  • 1990 3.3 L EGA V6, 150 hp (112 kW)

Trims

  • 1984-1990 - base
  • 1984-1988 - Mini Ram Van
  • 1989-1990 - C/V
  • 1984-1990 - SE
  • 1984-1990 - LE
  • 1988-1990 - ES

Generation II (1991-1995)

Generation II
1994-1995 Dodge Caravan
Also calledDodge Grand Caravan (LWB Model)
Production1991-1995
Body style(s)3-door minivan
short (SWB) and long (LWB) wheelbase
LayoutFront engine, front-wheel drive/four-wheel drive
PlatformChrysler AS platform
Engine(s)2.5 L K I4
3.0 L Mitsubishi 6G72 V6
3.3 L EGA V6
3.8 L EGH V6
Transmission(s)5-speed manual
3-speed A413 automatic
3-speed A670 automatic
4-speed A604 automatic
Wheelbase1991-1993 C/V: 112 in (2845 mm)
SWB & 1994-1995 C/V: 112.3 in (2852 mm)
1991-1993 C/V Extended: 119.1 in (3025 mm)
C/V AWD: 112 in (2845 mm)
Grand Caravan & 1994-1995 C/V Extended: 119.3 in (3030 mm)
Length1991-1993 C/V: 175.9 in (4468 mm)
1991-1993 SWB & 1994-95 C/V: 178.1 in (4524 mm)
1991-1993 C/V Extended: 190.6 in (4841 mm)
Grand Caravan: 192.8 in (4897 mm)
Width72 in (1828.8 mm)
1991 C/V: 72.2 in (1834 mm)
1992-1993 C/V: 69.6 in (1768 mm)
HeightSWB & 1991-93 C/V: 64.2 in (1631 mm)
Grand Caravan: 64.8 in (1646 mm)
1991-93 AWD: 65.9 in (1674 mm)
Grand Caravan: 66 in (1676.4 mm)
Grand Caravan: 66.7 in (1694 mm)
1994-95 SE: 64.3 in (1633 mm)
RelatedChrysler Town & Country
Plymouth Voyager
1991-1995 Dodge Grand Caravan

Through 1991 through 1995, the Caravan used the Chrysler AS platform. These were the last minivans that were derived from the Chrysler K platform.

This generation of vans brought additional innovations, such as:

  • "Quad Command" bucket seating (1991)
  • Integrated child safety seats (1992), improved design with recliners (1994)
  • Available anti-lock brakes (1991)
  • First driver's side airbag in a minivan (1991), made standard (1992), and first dual front airbags (1994)
  • First minivan to meet 1998 U.S. federal safety standards (1994)
  • All wheel drive was introduced for the minivan. (1991)

Engines

  • 1991–1995 2.5 L K I4, 100 hp (70 kW) and 135 lb·ft (183 N·m)
  • 1991–1995 3.0 L Mitsubishi 6G72 V6, 150 hp (112 kW) and 173 lb·ft (235 N·m)
  • 1991–1995 3.3 L EGA V6, 162 hp (121 kW) and 194 lb·ft (263 N·m).
  • 1991–1995 3.8 L EGH V6, 162 hp (121 kW) and 213 lb·ft (289 N·m).

Trims

  • 1991-1995 - base
  • 1991-1995 - C/V
  • 1991-1995 - SE
  • 1991-1995 - LE
  • 1993-1995 - Sport Wagon
  • 1991-1995 - ES

Note: All wheel drive was only available on loaded SE or higher models.

Generation III (1996-2000)

Generation III
Dodge Grand Caravan ES
Also calledDodge Grand Caravan (LWB Model)
Chrysler Voyager (outside US)
Production1996-2000
Body style(s)3/4-door minivan
short (SWB) and long (LWB) wheelbase
LayoutFront engine, front-wheel drive/four-wheel drive
PlatformChrysler NS platform
Engine(s)2.4 L EDZ I4
3.0 Mitsubishi 6G72 V6
3.3 L EGA V6
3.8 L EGH V6
Transmission(s)3-speed 31TH automatic
3-speed A670 automatic
4-speed 41TE automatic
WheelbaseSWB: 113.3 in (2878 mm)
Grand Caravan: 119.3 in (3030 mm)
LengthSWB: 186.3 in (4732 mm)
Grand Caravan FWD: 199.6 in (5070 mm)
Grand Caravan AWD: 199.7 in (5072 mm)
Width76.8 in (1951 mm)
Height68.5 in (1740 mm)
FWD: 68.7 in (1745 mm)
RelatedChrysler Town & Country
Plymouth Voyager
Chrysler Voyager

With Generation III, the Chrysler minivans long - and short - wheelbase models, three - and four-door configurations, and eight different powertrains -- including electric and compressed natural gas, on a single, flexible platform.

The 1996 redesign used the Chrysler NS platform and included a driver's side sliding door (optional initially, to become standard equipment later), a first for Chrysler. With Generation III, Chrysler introduced a seat management system marketed as Easy Out Roller Seats.

Base models of the Caravan were offered in most states with either a 2.4 L four-cylinder or the 3.0 L Mitsubishi V6 engine, except in several northeastern states, where the Mitsubishi V6 didn't meet emissions standards. In those locales, the 3.3 L engine was offered as the V6 option from 1997 through 2000. The manual transmission, never popular, was dropped. The 2.4 L four-cylinder engine produced more power than the Mitsubishi 3.0 had in the first two generations.

The 1996 Caravan, along with the Plymouth Voyager and the Chrysler Town and Country won the North American Car of the Year award. The Caravan itself won Motor Trend magazine's Car of the Year 1996 and appeared on Car and Driver magazine's Ten Best list for 1996 and 1997.

Engines

  • 1996-2000 2.4 L EDZ I4, 150 hp (112 kW) and 167 ft·lbf (226 N·m) (Canadian vans beginning in 1999 included a 3.0 V6 as standard equipment)
  • 1996-2000 3.0 L Mitsubishi 6G72 V6 142 hp (106 kW) (not available in certain states)
  • 1996-2000 3.3 L EGA V6, 158 hp (118 kW) and 203 ft·lbf (275 N·m)
  • 1996-1998 3.8 L EGH V6, 166 hp (124 kW)
  • 1999-2000 3.8 L EGH V6, 180 hp (134 kW)

Trims

  • 1996-2000 - Base
  • 1996-2000 - SE
  • 1996-2000 - Sport
  • 1996-2000 - LE
  • 1996-2000 - ES

Note: All-wheel drive was only available on loaded SE or higher models

Concepts

Other plans for this model year included three minivan concepts all to be made in the Windsor Assembly, the Dodge Caravan R/T, Voyager XG, and the Chrysler Pacifica. The Caravan R/T was to include the most powerful engine ever for a minivan, rated at 325 hp (240 kW). It had two Dodge Viper hoodscoops, a brushed aluminum instrument panel, racing-style pedals, and black and white rubber flooring.[citation needed] The Voyager XG was more rugged, and included many outdoor amenities, such as a built-in ice pack.[citation needed] The Chrysler Pacifica was more luxurious, had power leather seats and footrests, overhead bins and lighting, an LHS grille, and roof-long skylights. The skylight feature was used by Nissan in the Quest. The Pacifica actually did come to be in 2004, based on the current Caravan, except that it became a crossover SUV rather than a minivan.

Dodge Caravan EPIC

In 1999, Dodge introduced the Caravan EPIC, a fully-electric mini-van. The EPIC was powered by 28 12-volt NiMH batteries and was capable of traveling up to 80 miles on a single charge. The EPIC was sold as a fleet-only lease vehicle. Production of the EPIC was discontinued in 2001. Only a few hundred of these vehicles were produced and sold. After the leases expired they were returned and crushed. Approximately 10 vans remain in private hands today.

Generation IV (2001-2007)

Generation IV
2007 Dodge Caravan SXT (SWB model)
Production2001-2007
Body style(s)4-door minivan
short (SWB) and long (LWB) wheelbase
LayoutFront engine, front-wheel drive / four-wheel drive
PlatformChrysler RS platform
Engine(s)2.4 L EDZ I4
3.3 L EGA V6
3.8 L EGH V6
Transmission(s)3-speed 31TH automatic with 2.4EDZ
4-speed 41TE automatic
WheelbaseSWB: 113.3 in (2878 mm)
Grand Caravan: 119.3 in (3030 mm)
Length2001-2004 SWB: 189.1 in (4803 mm)
2005-2007 SWB: 189.3 in (4808 mm)
Grand Caravan: 200.5 in (5093 mm)/200.6 in (5095 mm) in
Width78.6 in (1996 mm)
Height68.9 in (1750 mm)
RelatedChrysler Town & Country
Chrysler Pacifica
Chrysler Voyager
2001-2004 Dodge Grand Caravan

Beginning in 2001, the Generation IV minivans were based on the Chrysler RS platform and featured a larger body frame with modified headlights and taillights. In addition to other detailed changes, power sliding doors and a power hatch became available as options. The Mitsubishi 3.0 L V6, which no longer met emissions standards in California and the northeastern U.S., was discontinued, and a more powerful 3.8L engine, based on the 3.3L, became available.

In 2003, the Caravan C/V and Grand Caravan C/V returned after having been discontinued in 1995. The C/V featured the option of deleted side windows (replaced by composite panels), optional rear seats, a cargo floor made of plastic material similar to pickup truck bedliners, rubber flooring in lieu of carpeting and normal hatch at the rear.

2005 changes to the Caravan included a revised grille, new foglight fascia, relocated information center (from behind the gauges to the overhead console) and a system of in-floor folding second and third row seats, marketed as With Generation III, Chrysler introduced a seat management system marketed as Stow'n Go seating.

Engines

  • 2001-present 2.4 L EDZ I4, 150 hp (112 kW) at 5400 rpm and 165 lb·ft (224 N·m) at 4000 rpm
  • 2001-present 3.3 L EGA V6, 180 hp (134 kW) at 5000 rpm and 210 lb·ft (285 N·m) at 4000 rpm
  • 2001-present 3.8 L EGH V6, 215 hp (160 kW) at 5000 rpm and 245 lb·ft (332 N·m) at 4000 rpm

Note: In Canada, the 3.3 L V6 is standard on all models.

Trims

  • 2001-2003 - Sport
  • 2001-2007 - base
  • 2001-2007 - SE
  • 2003-2007 - C/V
  • -2007 - SXT
  • 2001-2003 - Grand Caravan EL
  • 2001-2003 - Grand Caravan ES
  • 2002-2003 - Grand Caravan EX
  • 2001-2007 - Grand Caravan SE
  • 2001-2007 - Grand Caravan Sport
  • 2004-2007 - Grand Caravan SXT

Generation V (2008-present)

Generation V
Dodge Grand Caravan SXT
Production2008-present
Body style(s)4-door minivan
long (LWB) wheelbase only
LayoutFF layout
PlatformChrysler RT platform
Engine(s)3.3 L 175 hp (130 kW) V6
3.8 L 197 hp (147 kW) V6
4.0 L 251 hp (187 kW) V6
Transmission(s)4-speed automatic(3.3 engine)
6-speed automatic (3.8, 4.0 engines)
Wheelbase121.2 in (3078 mm)
Length202.5 in (5144 mm)
Width76.9 in (1953 mm)
Height68.9 in (1750 mm)
RelatedChrysler Town and Country
Volkswagen Routan
Dodge Grand Caravan

Beginning with Generation V in model year 2008, Chrysler offered only the long wheelbase Grand Caravan — debuting at the 2007 North American International Auto Show with exterior styling by Ralph Gilles.

A six-speed automatic transmission became standard with the 3.8 L V6 and the new 4.0 L V6. The four-speed automatic transmission is standard with the 3.3 L Flex-Fuel V6. Available features include With Generation III, Chrysler introduced a seat management system marketed as Swivel'n Go seating, the MyGIG entertainment system, second and third row video screens, powered second row windows, standard side curtain airbags and dashboard-mounted transmission controls.

With discontinuation of the short-wheelbase Caravan, Dodge offered the Journey on nearly an identical wheelbase and in crossover rather than minivan form. Although the SWB model, which had accounted for half of all sales in Canada, [4] cost approximately $2,000 less and offered a four-cylinder engine option with improved fuel economy, Chrysler executives noted the SWB Caravan was discontinued to accommodate new features offered in the Grand Caravan, consistent with the demands of the majority of the minivan market.[5] Shortly thereafter, the market shifted briefly away from minivans and SUVs with the gasoline price spikes of the earlier part of 2008.[5] This trend began to reverse itself towards the fall of 2008 as prices held steady and more drivers were planning their trips ahead to save fuel.[5]

Volkswagen Routan

Beginning with Generation V, Volkswagen began marketing the Routan, a rebadged variant of the Chrysler RT platform minivan with revised styling and content, for the North American and Mexican markets.

The Routan is manufactured at Windsor Assembly alongside the Grand Caravan, debuted in 2008 at the Chicago Auto Show and with sales beginning in autumn of 2008, and features neither Chrysler's Stow'n Go nor Swivel'n Go seating systems.

Seating innovation

Chrysler has regularly innovated new seating systems for their minivans, to enhance interior flexibility.

Integrated child safety seats

In 1992 innovated a second row bench seat integrating two child booster seats. These seats have continued as an available option through Generation V.

Easy-Out Roller Seats

In 1996, Chrysler introduced a system of seats to simplify installation, removal, and re-positioning— marketed as Easy-Out Roller Seats. When installed, the seats are latched to floor-mounted strikers. When unlatched, eight rollers lift each seat, allowing it to be rolled fore and aft. Tracks have locator depressions for rollers, thus enabling simple installation. Ergonomic levers at the seatbacks release the floor latches single handedly without tools and raise the seats onto the rollers in a single motion. Additionally, seatbacks were designed to fold forward. Seat roller tracks are permanently attached to the floor and seat stanchions are aligned, fascillitating the longitiudinal rolling of the seats. Bench seat stanchions were moved inboard to reduce bending stress in the seat frames, allowing them to be lighter.

When configured as two and three person benches (available through Generation IV), the Easy Out Roller Seats could be unwieldy. Beginning in 2001, second and third row seats became available in a 'quad' configuration — bucket or captain chairs in the second row and a third row three-person 50/50 split "bench" — with each section weighing under 50 lbs. The Easy-out system remained in use through Generation V — where certain models featured a two-person bench and the under-floor compartments from the Stow'n Go system.

The Volkswagen Routan, a rebadged nameplate variant of the Chrysler minivans, uses the Easy Out Roller Seats on its second row seating.

Stow'n Go seating

In 2005, Chrysler introduced a system of second and third row seating that folded completely into under-floor compartments — marketed as Stow 'n Go seating and exclusively available on long-wheelbase models.

In a development program costing $400 million,[6] engineers used an erector set to initially help visualize the complex interaction of the design[7] and redesigned underfloor components to accommodate the system — including the spare tire well, fuel tank, exhaust system, parking brake cables, rear climate control lines, and rear suspension.[7] Even so, the new seating system precluded incorporation of an AWD system, effectively ending that option for the Chrysler minivans.

The system in turn creates a combined volume of 12 cubic feet (340 L) of under floor storage when second row seats are deployed. With both row folded, the vans have a flat load floor and a maximum cargo volume of 160.7 cubic feet (4,550 L).[8][6]

The Stow 'n Go system received the Popular Science Magazine's "Best of What's New" for 2005 award.[9]

The Stow 'n Go system is not offered on the Volkswagen Routan, a rebadged nameplate variant of the Chrysler minivans.

Swivel 'n Go

Chrysler introduced a seating system in 2008, marketed as Swivel'n Go. In the system, the two second row seats swivel to face the third row. A detachable table can be placed between the second and third row seats. Swivel'n Go is not available with Stow 'n Go seating. The Swivel 'n Go system is offered on the Dodge Caravan and Chrysler Town and Country, but not the Volkswagen Routan, a rebadged nameplate variant of the Chrysler minivans.

These Swivel 'n Go Seats are manufacted by Intier Corp. a division of Magna. The tracks, risers and swivel mechanisms are assembled by Camslide, a division of Intier. The swivel mechanism was designed by and is produced by Toyo Seat USA Corp.

The system is noted for its high strength[citation needed]. The entire load of the seat in the event of a crash is transferred through the swivel mechanism, which is almost twice as strong as the minimum government requirement.[citation needed]

The swivel mechanism includes bumpers that stabilize the seat while in the lock position. When rotated the seat come off these bumpers to allow easy rotation.

The seat is NOT meant to be left in an unlocked position or swiveled with the occupant in it, although this will not damage swivel mechanism.

Minivan production

The long-wheelbase Dodge Grand Caravan with Stow 'n Go seats are built in Windsor, Ontario, Canada at Windsor Assembly (WAP Plant 3) by members of Canadian Auto Workers Local 444. The short wheelbase Dodge Caravan was produced in Fenton, Missouri at Saint Louis Assembly by members of the United Auto Workers Local 110.

References

External links